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Precious Plastic USA
Text Channels / indiana
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See what you can do to start helping in your state today! Please feel free to contact me with any questions :) https://preciousplastic.com/starterkits/overview.html
Starterkits are packages of information with everything you need to know to set up Precious Plastic recycling spaces and start tackling the plastic waste problem.
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Hello everyone! I'm in Valparaiso, Indiana, with an informal community group called ValpoHacks. We're in the research stage for creating a community makerspace, and one of our main projects will be to recycle waste from 3D printers (so starting with just PLA) into usable filament.
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Here's my/our profile on the Precious Plastic website: https://community.preciousplastic.com/u/adamj537
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Our team now includes an experienced welder! Next step is finding a space to work...
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hello! i live in louisville, ky but just dropping by in case any folks near by want to connect. I worked on v4 and can build machines. if you're looking for any help/input feel free to reach out!
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adamj537
Hello everyone! I'm in Valparaiso, Indiana, with an informal community group called ValpoHacks. We're in the research stage for creating a community makerspace, and one of our main projects will be to recycle waste from 3D printers (so starting with just PLA) into usable filament.
Indernatur9000 4/5/2021 10:25 PM
When you need some PLA waste to test with, our Fab Lab in Champaign Urbana, IL has a big box of it!
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Hello! New here and very interested in learning. Thinking this might be something I could really sink my teeth into, but no clue about startup costs or funding. Just soaking up info at this point.
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Nicalexico
Hello! New here and very interested in learning. Thinking this might be something I could really sink my teeth into, but no clue about startup costs or funding. Just soaking up info at this point.
You might find this useful: https://preciousplastic.com/solutions/business-tools.html I haven't taken the dive yet either but they have some useful tools for the business side on their website in addition to estimated cost-to-build on the machine plans. Best of luck!
Discover Precious Plastic business tools that help people turn their recycling passion into a successfull business.
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pufffrosty
You might find this useful: https://preciousplastic.com/solutions/business-tools.html I haven't taken the dive yet either but they have some useful tools for the business side on their website in addition to estimated cost-to-build on the machine plans. Best of luck!
Thank you! Yeah, I have spent quite some time today on their website and checking out their youtube videos.
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Hi everyone! Got an update. We're now a 501(c)3 organization called Vidette Makes, operating out of Valparaiso, Indiana.
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adamj537
Hello everyone! I'm in Valparaiso, Indiana, with an informal community group called ValpoHacks. We're in the research stage for creating a community makerspace, and one of our main projects will be to recycle waste from 3D printers (so starting with just PLA) into usable filament.
We partnered with Valparaiso University to create an extrusion machine, as well as a spooling machine. Our first public demo is in about 2 weeks.
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Indernatur9000
When you need some PLA waste to test with, our Fab Lab in Champaign Urbana, IL has a big box of it!
You still got some PLA we can test with? We're currently looking for more material.
3:59 PM
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adamj537
You still got some PLA we can test with? We're currently looking for more material.
Indernatur9000 7/21/2021 8:02 PM
We do! We have two plastic tubs with PLA waste. A local small business in town here (they have 100+ 3D printers) might also have some PLA waste to give away too: https://www.madeinurbana.com/
We are 3d printing workshop in Urbana, IL
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adamj537
You still got some PLA we can test with? We're currently looking for more material.
Indernatur9000 7/21/2021 8:15 PM
Normally I'd invite you and any other maker members into the Fab Lab for a tour. Due to Covid restrictions however we still aren't allowing the general public into the lab. We are part of the University of Illinois Champaign Urbana, and we have to go by their rules. Hopefully soon we'll be back to normal, or at least on a vaccination case basis!
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Hi everyone! I'm so excited to see all the plastic recycling efforts happening in Indiana! I work with reTHink, Inc. in Terre Haute where we've established a plastic recycling workspace using the Precious Plastic machines. We sort, shred, and reform PLA, PE, PP, and PS to make beams, bricks, sheets, and tiles. We'll also be opening up a workshop series for K-12 students soon. I just wanted to say hello and let others know what we're up to. We're happy to help if anyone is just getting started and hope to learn from what everyone else is doing!
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Indernatur9000
Normally I'd invite you and any other maker members into the Fab Lab for a tour. Due to Covid restrictions however we still aren't allowing the general public into the lab. We are part of the University of Illinois Champaign Urbana, and we have to go by their rules. Hopefully soon we'll be back to normal, or at least on a vaccination case basis!
Hey! Thanks for patience with my response. No worried about covid protocol. Valparaiso University, which we collaborated with, has similar restrictions.
7:44 PM
@Indernatur9000 what's the dimensions of the tubs of PLA waste? Maybe I could take a weekend trip and pick them up.
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rbercich
Hi everyone! I'm so excited to see all the plastic recycling efforts happening in Indiana! I work with reTHink, Inc. in Terre Haute where we've established a plastic recycling workspace using the Precious Plastic machines. We sort, shred, and reform PLA, PE, PP, and PS to make beams, bricks, sheets, and tiles. We'll also be opening up a workshop series for K-12 students soon. I just wanted to say hello and let others know what we're up to. We're happy to help if anyone is just getting started and hope to learn from what everyone else is doing!
@rbercich I'd love to learn more about reTHink, Inc.! Looks like your group is similar to what our organization wants to become. DM me? Maybe we could set up a call or visit? (edited)
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adamj537
@Indernatur9000 what's the dimensions of the tubs of PLA waste? Maybe I could take a weekend trip and pick them up.
Indernatur9000 8/10/2021 3:50 PM
Standard plastic tub size? Mostly white, gray, & black. We have another in the basement, but I just investigated it and I think it's ABS, not PLA. Are you folks only interested in PLA?
3:50 PM
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@Indernatur9000 we'd take ABS too. Our "minimum viable product" is support for PLA, but eventually we'd like to support other types of plastic too.
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adamj537
@Indernatur9000 we'd take ABS too. Our "minimum viable product" is support for PLA, but eventually we'd like to support other types of plastic too.
Indernatur9000 8/10/2021 4:12 PM
Oh goodie! Yall are welcome to this pile of old ABS filament too then. It is just sitting in our basement and has been for a few years now...
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Cool! My wife and I are looking at our calendar to see when we could pick it up. I also contacted Made In Urbana, and they've got stuff for us too. So thanks for that connection!
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adamj537
Cool! My wife and I are looking at our calendar to see when we could pick it up. I also contacted Made In Urbana, and they've got stuff for us too. So thanks for that connection!
Indernatur9000 8/10/2021 5:51 PM
Awesome, let us know a day before or so you arrive, depending on what day you visit, we might be able to give a tour! communityfablab@gmail.com
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Sounds good. It'll likely be on a Saturday.
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Does everyone just make their own shredder blades or is there a go to source for them?
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Hi there @ViV Games ! I think there are a few people around who make them. I'm in the process and am using a local machine shop.
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"All this mysteriousness around recycling makes it harder for people to care, to be civically engaged."
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Vidette Makes (a maker group that also has Precious Plastic machines) did a demo this morning at the Earth Day event at the Porter County Expo center. We had an extrusion machine and a spooling machine, and attempted to make recycled filament for 3D printers.
1:26 AM
We failed to make filament, but had great conversations about recycling plastic 🙂
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Alexandra Morrison(aka Lexi) 4/23/2023 1:26 AM
What type of plastic were you trying to use?
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Alexandra Morrison(aka Lexi)
What type of plastic were you trying to use?
PLA
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Long overdue update. I'm in the process of developing an educational version of the Precious Plastic machines. The concept emphasizes portability, manufacturability, and safety. The first version is an extrusion machine that splits into two pieces, can be moved by a single person. Second machine will be a shredder module that mates with the same motor.
6:41 PM
Our local university has accepted this as a senior design project, and the student team started work about a month ago. It's a two-semester project, with a lot of the building done in the 2nd semester.
6:42 PM
Also, the university has a great relationship with our maker group, so they've approved two additional senior design projects with us as the customer.
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What university are you a part of?
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I'm part of a group called Vidette Makes (videttemakes.org). We're very close to Valparaiso University in Northwest Indiana.
6:45 PM
Our second project is an effort to sort mixed shredded plastic. We've got the support of a chemistry professor who studies microplastics, and a local injection molding company that generates mixed plastic flakes from their machine shop.
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Gotcha, I’m a freshman chemical engineering major at Rose-Hulman, I’ll be starting some projects with reTHink here in terre haute soon
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Our third project is an effort to convert a cheap 3D printer to print from pellets instead of filament.
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benebean
Gotcha, I’m a freshman chemical engineering major at Rose-Hulman, I’ll be starting some projects with reTHink here in terre haute soon
Oh! You'll be working with Rebecca. ReThink will likely be the ones to test our extruder if the project succeeds.
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Yes! I met with Dr. Bercich last weekend to tour reTHink and it was pretty great
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adamj537
Our third project is an effort to convert a cheap 3D printer to print from pellets instead of filament.
Interesting, I started with a recreator3d pulltrusion machine. I’d like to create a filatruder eventually, I’m curious where this partnership with prusa is going to go
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benebean
Interesting, I started with a recreator3d pulltrusion machine. I’d like to create a filatruder eventually, I’m curious where this partnership with prusa is going to go
You might be interested in our previous senior design project, which had the goal of converting recycled plastic to filament. The student team produced the first version of our extruder (which is being redesigned this year) as well as a spooling machine.
7:18 PM
They were able to make filament that was not quite thick enough to match their commercial sample. In theory the machine works, but it is very manual. A software control loop would need to be added to make it viable.
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Nice, do you have any other information on it you can send me? You can never gather too much info
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Yes! The project is open source.
10:38 PM
All our projects are.
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adamj537
Our third project is an effort to convert a cheap 3D printer to print from pellets instead of filament.
Green Ellipsis 10/5/2023 11:55 PM
I'm heavy into further developing the PET pultrusion system. Since the majority of the bottle can't be pultruded, a side project is printing directly from shredded PET. Admittedly more challenging than pellets due the angular nature of the shreddings.
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Green Ellipsis
I'm heavy into further developing the PET pultrusion system. Since the majority of the bottle can't be pultruded, a side project is printing directly from shredded PET. Admittedly more challenging than pellets due the angular nature of the shreddings.
You and me both 😉
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@benebean here are our repositories from the recycled filament project: https://github.com/VidetteMakes/ValpoFilamentRecycler09
Valpo Filament Senior Design Project. Contribute to VidetteMakes/ValpoFilamentRecycler09 development by creating an account on GitHub.
12:46 AM
That one has the mechanical, electrical, and BOM files.
12:47 AM
Contribute to VidetteMakes/ValpoFilamentRecyclerCode development by creating an account on GitHub.
12:47 AM
Since the manufacturability effort is still underway, they aren't well organized. I'd need to walk you through it for best understanding 🙂
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Thanks, I’ll check it out here in a bit
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adamj537
@benebean here are our repositories from the recycled filament project: https://github.com/VidetteMakes/ValpoFilamentRecycler09
Seriously cool, will check out in a sec
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In the code repo, the "Extruder" folder is the code for our extruder. The "Spooler" folder is the code for the spooling machine. "Motor" is an example sketch for the extruder's DC motor driver. "Encoder" is test code for the extruder's rotary encoder. "mega_controlled" is legacy code from when the extruder and spooler were combined into one machine. "nano_diameter" is experimental code for the spooler to measure the diameter of the filament, which is a prerequisite for a software control loop that would automate the spooler. (edited)
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4:45 AM
The electrical and mechanical files need some more explanation.
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adamj537
In the code repo, the "Extruder" folder is the code for our extruder. The "Spooler" folder is the code for the spooling machine. "Motor" is an example sketch for the extruder's DC motor driver. "Encoder" is test code for the extruder's rotary encoder. "mega_controlled" is legacy code from when the extruder and spooler were combined into one machine. "nano_diameter" is experimental code for the spooler to measure the diameter of the filament, which is a prerequisite for a software control loop that would automate the spooler. (edited)
I checked it out real quick. What do you feed the extruder with? do you purchase shredded flakes or peletized material?
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NJ90210
I checked it out real quick. What do you feed the extruder with? do you purchase shredded flakes or peletized material?
Our original concept was to shred 3D prints, mix that with virgin material, and spool that back into filament. In practice, that process involves variables that need to be controlled more tightly than we were prepared for.
5:21 AM
Right now, we don't have a shredder (one is getting designed by one of our sponsored senior design projects), so I've been collecting waste plastic to shred.
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5:22 AM
For the demos we've done so far, I've used some virgin pellets, and some shredded PLA that I made with the help of a local injection molding company's shredder.
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